PONDis- PONDoSAT FAB System

PONDis- PONDoSAT FAB System

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Description

PONDoSAT-FAB: Concept PONDoFAB system

Flexible and expandable PONDIS satellite system for controlling grinding and mixing systems of PONDis partners.

From compact mixers for small businesses to highly complex grinding and mixing systems for large plants.

Satellite = PONDoSAT-FAB Control computer = 1st scale

  • Tailor-made weighing and process control for grinding and mixing systems from PONDis partners
  • Realised by real-time microcontroller systems
  • Intuitive operation, programming, operating and statistical functions via Windows PC, tablet, laptop

PONDoFAB System consisting of:

  • PONDoSAT-FAB Standard or variant (Master/satellite) dosing computer (weighing computer)
  • PONDoLINK-FAB Operating, programming and management software
  • PONDoLINK-PC Windows PC, Laptop, Tablet (not included in the package)

PONDoSAT-FAB: basic system variants

PONDoSAT-FAB Standard:

  • Replaces Poco-25 and Poco-31 functionality
  • Extended / Optimised process flow
  • Controls two mills
  • Extends operations management and statistics functions (printer, XML - > open in Excel)
  • Intuitive / visual operation and process control via PC software PONDoLINK-FAB

PONDoSAT-FAB Plus «Mill control»:

  • Includes all PONDoSAT-FAB standard functionalities
  • Monitors the mill funnels 1 & 2 by means of a full detector [full]
  • Manages complete current control of mills 1 & 2 [A]
  • Optionally controls the speed of the mill 1 & 2 [%]
  • Optionally controls the speed/speed of emptying [%]

PONDoSAT-FAB Plus «Simultaneous / Parallel processes»:

  • Includes all PONDoSAT-FAB Standard functionalities with additional removal mixer for simultaneous preparation and emptying
  • Includes all PONDoSAT - FAB Plus "weighing pre-container with simultaneous process" functionalities with additional, second removal mixer
  • Monitoring Empty detector Swap mixer 1 & 2 [empty]

PONDoSAT-FAB Plus «Weighing pre-container with simultaneous process»

  • Includes all PONDoSAT-FAB Plus «Mill control» functionalities
  • Controls grinding and mixing process via weighing pre-tank, mill and subsequent removal mixer (component preparation by weight with / without mixing function)
  • Monitoring emptying via swap-out mixer [empty]
  • Monitoring empty detector mill

PONDoSAT-FAB Master (System manager for several PONDoSAT-FAB satellites):

  • Includes all PONDoSAT-FAB Plus functionalities
  • Manages the collaboration (total recipe and emptying) of several independent preparations (partial recipe)
  • Manages up to 6 PONDoSAT FABs (= 6 scales = 6 preparations)

Technical data

Basic System properties [Operator / User]

Management of 64 components

  • Component data [contents, prices, lot number]
  • Component settings [Replacement component, caster, etc.]
  • Consumption / stock- and delivery quantity management

Administration of 64 recipes with 24 components each

  • Clear presentation, simple operation, and additional information

Management of 32 destinations (emptying into destination)

  • 1 Destination per blend / recipe

Weekly planning

  • 4 individual start times per day
  • 16 starting places per starting time

Process calculations

  • Batch and component quantity calculations of weekly planning

Individual system synoptics for process visualization and intervention

  • Full overview of the status of the complete grinding and mixing system
  • Visualisation of the current process steps, weighbridge values, etc.
  • Process intervention options STOP (pause), CANCEL, ACKNOWLEDGE ALARMS

Statistical data / Administration

  • Total consumption of the mixtures (start/end date freely selectable, print function)
  • Total consumption of the components (start/end date freely selectable, print function)
  • Total consumption of components per mixture (start / end date freely selectable, print function)
  • Logging of preparations (print function, save as option for XML)